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Chassis & Braking Systems

Chassis & Braking Systems

Design Scope

  • check-mark (4) 16
    Chassis Design and Optimization
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    Value Engineering
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    Customer interface drawing creation
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    Value Engineering of Brake Calliper Assemblies
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    Engineering Change Management
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    Product Data Configuration Management Support
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    Reverse Engineering
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    Tolerance Stack up studies & optimization
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    APQP, FMEA, IMDS Support
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    Competitive Benchmarking of Brake Systems

Design Simulation

Chassis frame and Cradle

  • check-mark (4) 16
    Simulation studies to identify life-limiting regions for various load scenarios such as clamping & bolt slippage and road loads
  • check-mark (4) 16
    Fatigue life assessment and optimization studies

Braking Systems

  • check-mark (4) 16
    Friction sensitivity analysis (FSA) and K-DOE analysis
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    Modal mapping and MAC comparison
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    Metal-forming simulations for brake orifices
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    Complex Eigen value simulations to address moan & squeal issues in disc brakes
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    Fluid volume displacement analysis
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    Elasto-plastic stress evaluations for various components, fatigue evaluations, thermo-mechanical analyses
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    Morphing studies to understand effect of geometry changes on squeal characteristics
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    Topology optimization of & centre line deflection calculations for callipers, optimization of ECU brackets
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