Full Vehicle, Body & Closures

Full Vehicle, Body & Closures

Our Full Vehicle, Body & Closures service offers comprehensive expertise in the design and engineering of automotive bodies and closures. From initial concept development to final production, We provide end-to-end solutions that optimize performance, enhance aesthetics, and manufacturability. Our expert team specializes in all aspects of vehicle body design, including exterior styling, platform modularity, load path management, structural integrity, assembly sequence, welding and sealing optimization and closure systems such as doors, hood and trunk. Partner with us to bring your automotive vision to life with our Full Vehicle, Body & Closures expertise, driving innovation and excellence in vehicle design.

Load Path Strategy

Our Load Path Strategy service focuses on optimizing the structural integrity and crashworthiness of automotive bodies, ensuring maximum safety for occupants. Using advanced simulation tools and analysis techniques, we design load paths to efficiently distribute and absorb impact forces during collisions.

Master Section

In the Master Section stage, we establish the foundational framework for the vehicle’s design, setting the parameters and guidelines that will shape its development.

Style Feasibility

Our Style Feasibility analysis ensures that the proposed design concepts are achievable within the constraints of manufacturing processes and regulatory requirements, while maintaining the desired aesthetic appeal.

Design concept of underbody components based on the defined master section

Based on the defined master section, we develop underbody components that seamlessly integrate with the overall design, optimizing performance and aerodynamics.

Stamping feasibility based on CAS surface

Stamping feasibility assessments are conducted using CAS surfaces to ensure that panel designs can be efficiently and accurately manufactured through stamping processes.

Detail Designing of BIW, closure panels, hinges, and reinforcements

Detail Designing encompasses the meticulous planning and refinement of Body-In-White (BIW) structures, closure panels, hinges, and reinforcements, ensuring precision and durability in every component.

Assembly sequence & welding spot optimization

We optimize assembly sequences and welding spot placements to streamline manufacturing processes and minimize production costs.

Material Selection

Material Selection involves identifying the most suitable materials for each component based on performance requirements, cost-effectiveness, and sustainability considerations.

Development of B -surface CAD data for panels

We develop B-surface CAD data for panels, ensuring accuracy and compatibility with manufacturing processes.

Mounting Strategy

Mounting Strategy involves designing efficient and robust mounting systems for components, ensuring secure and reliable attachment to the vehicle structure.

Validation of the design with CAE Support

Validation of designs is conducted with CAE support, utilizing advanced simulation tools to assess performance and durability under various conditions.

Digital mockup with DMU - Space Analysis to check the interference, clearance

Digital mock-ups with DMU allow for comprehensive space analysis to check for interferences and clearances, ensuring optimal fit and functionality.

Joinery Definition

Joinery Definition involves specifying the methods and materials for joining components together, ensuring structural integrity and reliability.

DFM / DFA / DFS

DFM (Design for Manufacturing), DFA (Design for Assembly), and DFS (Design for Serviceability) principles are integrated into the design process to optimize manufacturability, assembly efficiency, and maintenance accessibility.

3D Drawings (Reduced Drawings)

3D drawings provide detailed visual representations of components, reducing errors and facilitating communication between design and manufacturing teams.

Geometrical Dimensioning & Tolerance

Geometrical Dimensioning and Tolerance ensure that components meet dimensional requirements and fit together accurately during assembly.

Manufacturing, installation and welding drawings

Manufacturing, installation, and welding drawings provide detailed instructions for production processes, ensuring consistency and quality in manufacturing operations.